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Hioki BT4560 Battery Impedance Meter

Hioki BT4560 Battery Impedance Meter

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Hioki BT4560 Battery Impedance Meter

Key Features At A Glance

  • Electrochemical impedance spectroscopy (EIS) from 0.01 Hz to 1050 Hz for high-capacity EV and ESS batteries
  • Impedance resolution to 0.1 μΩ; measures cell internal impedance below 1 mΩ
  • Simultaneous impedance, DC voltage, and temperature measurement
  • DC voltage accuracy of ±0.0035% rdg. ±5 dgt. — ±190 μV on a 4 V Li-ion cell
  • 4-terminal-pair measurement cancels eddy-current effects for stable high-frequency readings
  • LAN, RS-232C, USB, and EXT. I/O standard for automated test systems
  • Expandable to 18 or 72 channels via the SW1001/SW1002 switch mainframes (option)
  • Comparator, contact check, and panel save/load up to 126 condition sets for inline testing
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The Hioki BT4560 is a Battery Impedance Meter that performs electrochemical impedance spectroscopy (EIS) measurements quickly and easily in applications ranging from R&D to manufacturing. It delivers high-precision measurement capability for the quality control of high-capacity batteries, and it can be expanded into an evaluation system for efficiently measuring multiple batteries. A LAN interface simplifies the process of building a testing system.

Electrochemical impedance spectroscopy measures a battery's impedance across a broad frequency range using small AC signals, yielding detailed insights into characteristics such as internal resistance and electrode reactions — information that aids the understanding of battery behavior and performance in R&D and quality-control work. The BT4560 is applied to the R&D, manufacturing, and quality control of the high-capacity batteries used in EVs and ESSs. In automatic testing it supports cell screening using zero-cross points, the accumulation of data for degradation diagnostics, analysis of the causes of cell and module defects, and improved reproducibility of testing through low-frequency measurement that reduces the effects of eddy currents.

ValueTronics stocks and holds its own inventory in a 20,000-square-foot secure warehouse at 1675 Cambridge Drive in Elgin, Illinois. That combination of held inventory and in-house verification lets us match the right instrument to your application and ship it with confidence.

Compare Other Models in This Series

The BT4560 is the core of a scalable EIS measurement system. As a compact bench-top instrument it performs single-channel impedance, voltage, and temperature measurement without requiring a separate electronic load device, making it well suited to R&D and laboratory evaluation. The same instrument can be expanded into a multi-channel solution for production-line testing, so one platform covers both ends of the battery development workflow.

Multi-channel expansion uses multiplexer circuitry designed specifically for impedance measurement, which helps reduce measurement error. Pairing the 6-channel Multiplexer Module SW9002 with a Switch Mainframe lets the system grow to match the desired test-system size while maintaining an 11 ms channel switching time, supporting shorter test times and reliable testing systems.

Each new configuration is offered on its own dedicated product page with condition-matched pricing, so you can select the single-channel instrument or a multi-channel system and the exact condition that fits your budget and application.

The BT4560 itself distinguishes a 0.1 μΩ impedance resolution and DC voltage accuracy of ±0.0035% rdg. ±5 dgt. with simultaneous impedance, voltage, and temperature measurement — capability aimed at the high-capacity batteries used in EVs and ESSs, where internal impedance can fall below 1 mΩ.

The principal difference between system configurations is channel capacity. A standalone BT4560 performs single-channel measurement; adding the Switch Mainframe SW1001 provides 3 multiplexer slots for up to 18 channels of 4-terminal-pair measurement, while the SW1002 provides 12 slots for up to 72 channels. The comparison table that follows summarizes these configuration options.

Both switch mainframes share the same 6-channel SW9002 multiplexer module, an 11 ms channel switching time, and the same standard control software that performs EIS measurement, displays Nyquist plots in real time, and supports data logging. The choice between them comes down to the number of batteries to be measured simultaneously, as reflected in the slot and channel counts in the table.

Model Type Channels Multiplexer Slots
BT4560 Battery Impedance Meter 1
SW1001 Switch Mainframe Up to 18 3
SW1002 Switch Mainframe Up to 72 12
SW9002 Multiplexer Module 6

Additional differences in specifications beyond the few shown above are not listed here — see each model's full specifications below.

Accessories Supplied

  • Power cord × 1
  • Instruction manual × 1
  • Zero-adjustment board × 1
  • USB cable (A-B type) × 1
  • CD-R × 1 (communication instruction manual, PC application software, USB driver)

Product Core & Specifications

Specification Value
Measured Items
Measured items Impedance, voltage, temperature
Impedance Measurement
Measurement parameters R resistance, X reactance, Z impedance, θ phase angle
Measurement frequency 0.01 Hz to 1050 Hz
Frequency setting resolution 0.01 Hz to 0.99 Hz in 0.01 Hz increments; 1.0 Hz to 9.9 Hz in 0.1 Hz increments; 10 Hz to 99 Hz in 1 Hz increments; 100 Hz to 1050 Hz in 10 Hz increments
Measurement ranges 3.0000 mΩ, 10.0000 mΩ, 100.000 mΩ
Allowable input voltage Up to 5 V
Voltage Measurement
Measurement range 5.00000 V (single range)
Resolution 10 μV
Measurement time FAST: 0.1 s, MED: 0.4 s, SLOW: 1.0 s (when self-calibration is performed, 0.21 s is added to the measurement time)
Temperature Measurement
Display range -10.0°C to 60.0°C
Resolution 0.1°C
Measurement time 2.3 s
Measurement / DC-load Currents
3 mΩ range Measurement current 1.5 A rms ±10%; DC load current 1 mA or less
10 mΩ range Measurement current 500 mA rms ±10%; DC load current 0.35 mA or less
100 mΩ range Measurement current 50 mA rms ±10%; DC load current 0.035 mA or less
Number of Measurement Current Waves
0.01 Hz to 66 Hz FAST: 1, MED: 2, SLOW: 8
67 Hz to 250 Hz FAST: 2, MED: 8, SLOW: 32
260 Hz to 1050 Hz FAST: 8, MED: 32, SLOW: 128
Functions
Measurement functions (R, X, V, T), (Z, θ, V, T), (R, X, T), (Z, θ, T), (V, T)
Functions Comparator, self-calibration, sample delay, average, voltage limit, potential gradient compensation for impedance measurement, charge/discharge prevention during AC signal application, key lock, system test, panel saving and loading (up to 126 condition sets)
Measurement error detection functions Contact check, measurement current error, voltage drift on measured object, overvoltage input, voltage limit
Interfaces
LAN TCP/IP, 10BASE-T/100BASE-TX
RS-232C Transmission speed: 9,600 bps / 19,200 bps / 38,400 bps
USB Pseudo COM port
EXT. I/O TRIG, LOAD, Hi, IN, Lo, and others (NPN/PNP can be switched)
Impedance Measurement Accuracy — 3 mΩ range (0.01 Hz to 100 Hz), 10 mΩ range, 100 mΩ range (1 year)
R accuracy ± (0.004 |R| + 0.0017 |X|) [mΩ] ± α
X accuracy ± (0.004 |X| + 0.0017 |R|) [mΩ] ± α
Z accuracy ± 0.4% rdg. ± α (|sinθ| + |cosθ|)
θ accuracy ± 0.1° ± 57.3 × (α/Z)(|sinθ| + |cosθ|)
Impedance Measurement Accuracy — 3 mΩ range (110 Hz to 1050 Hz) (1 year)
R accuracy ± (0.004 |R| + 0.0052 |X|) [mΩ] ± α
X accuracy ± (0.004 |X| + 0.0052 |R|) [mΩ] ± α
Z accuracy ± 0.4% rdg. ± α (|sinθ| + |cosθ|)
θ accuracy ± 0.3° ± 57.3 × (α/Z)(|sinθ| + |cosθ|)
α Values
FAST 3 mΩ: 25 dgt., 10 mΩ: 60 dgt., 100 mΩ: 60 dgt.
MED 3 mΩ: 15 dgt., 10 mΩ: 30 dgt., 100 mΩ: 30 dgt.
SLOW 3 mΩ: 8 dgt., 10 mΩ: 15 dgt., 100 mΩ: 15 dgt.
Temperature coefficient R: ± R accuracy × 0.1 / °C; X: ± X accuracy × 0.1 / °C; Z: ± Z accuracy × 0.1 / °C; θ: ± θ accuracy × 0.1 / °C (applied in the ranges of 0°C to 18°C and 28°C to 40°C)
Voltage Measurement Accuracy (when self-calibration is performed)
Display range −5.10000 V to 5.10000 V
Resolution 10 μV
Voltage accuracy (FAST/MED/SLOW) ±0.0035% rdg. ±5 dgt.
Temperature coefficient ±0.0005% rdg. ± 1 dgt. / °C (applied in the ranges of 0°C to 18°C and 28°C to 40°C)
Temperature Measurement Accuracy (BT4560 + Z2005 temperature sensor)
Accuracy ±0.5°C (measurement temperature: 10.0°C to 40.0°C); ±1.0°C (measurement temperature: -10.0°C to 9.9°C, 40.1°C to 60.0°C)
Temperature coefficient ±0.01°C / °C (applied in the ranges of 0°C to 18°C and 28°C to 40°C)
General
Operating temperature and humidity range 0°C to 40°C (32°F to 104°F), 80% RH or less (no condensation)
Storage temperature and humidity range -10°C to 50°C (14°F to 122°F), 80% RH or less (no condensation)
Operating environment Indoor, pollution degree 2, altitude up to 2,000 m
Power supplies Rated supply voltage: 100 to 240 V AC; Rated supply frequency: 50/60 Hz
Rated power 80 VA
Dielectric strength 1.62 kV AC, 1 min., cutoff current 10 mA (between all power supply terminals and protective ground)
Applicable standards Safety: EN61010; EMC: EN61326 Class A
Dimensions and weight Approx. 330W × 80H × 293D mm (12.99W × 3.15H × 11.54D in.), approx. 3.8 kg (134.0 oz.)
Included accessories Power cord × 1, instruction manual × 1, zero-adjustment board × 1, USB cable (A-B type) × 1, CD-R × 1
Important: Measurement probes are not included with this product; select and purchase the measurement probe options appropriate for your application separately.
Important: Clamp fixtures are special-ordered options; please contact Hioki for assistance.
Important: The 4-Terminal Probe L2000 cannot be used with the 3 mΩ range when connected to the BT4560, and no combined accuracy is defined for it.
Recommended pairing: choose the Clip-Type Probe L2002 for laminated batteries or the Pin-Type Probe L2003 for various battery shapes, and add the Z2005 temperature sensor for simultaneous temperature measurement.

ValueTronics supplies both new and used test and measurement equipment. New units ship factory-sealed, exactly as received from the manufacturer; every used unit is inspected and functionally verified in-house at our 20,000 sq ft secure facility in Elgin, Illinois before it ships. Our Test Architects can help you select the condition, calibration, and configuration that fit your application.

Please review the Manufacturer's Data Sheet to verify published specifications. Feedback on this webpage is always welcome — please reach out to your Test Architect at any time for questions or concerns. Thank you, we truly appreciate you being our customer.

Model No

Hioki

Condition

Factory New

Manufacturer

Hioki

Batt_test_volts

5 V